EN
Compact 10㎡ Lyophilizer Freeze dryer - Auto CIP/SIP, , 304 SS for Cosmetics/Nutraceuticals/Herbal Extracts
- Overview
- Recommended Products
FREEZING DRYING PROCESS
Freeze drying process, also known as lyophilization or sublimation, consists of two main stages. Initially fresh cut products are transported in to so called “Blast Freezer” and frozen below -40C temperature. Once products are deeply frozen, they are put into freeze drying chamber where vacuum is created by lowering the air pressure at certain degree.
Afterwards low temperature heat is transferred to products through the shelves of the freeze-drying chamber and ice in the product becomes gas bypassing liquid phase. Freeze-dried fruit contains all the nutritional benefits of fresh fruit and only water has been removed, and replaced with crunch. All our freeze dried products are in sealed package and has a long shelf life.
| NO | ITEM | PARAMETERS |
| 1 | Model | FD-10 |
| 2 | Freeze drying area | 10m³ |
| 3 | Whole size | 3700*1400*1800mm |
| 4 | Weight | 3000kg |
| 5 | Power | 25kw/380V/50Hz |
| 6 | Heating plates temperature Range | Normal Temperature ~+95℃ |
| 7 | Capture water Capacity | 120kg/batch |
| 8 | Power consumption | 12kw/h |
| 9 | Structure | All-in -one |
PRODUCTS BEING FREEZE DRIED
·Camping Food ·Meats
·Pet Food ·Fish
·Coffee ·Ice Cream
·Mushrooms ·Eggs
·Guacamole/Salsa ·Baby Food
·Herbs ·Easy-to-make Meals
·Fruits & Veggies·Soups ·Cannabis & Related Products
Working principle
Freeze Drying Process
Freeze drying process, also known as lyophilization or sublimation, consists of two main stages. Initially fresh cut products are transported in to so called “Blast Freezer” and frozen below -40C temperature. Once products are deeply frozen, they are put into freeze drying chamber where vacuum is created by lowering the air pressure at certain degree.
Afterwards low temperature heat is transferred to products through the shelves of the freeze-drying chamber and ice in the product becomes gas bypassing liquid phase. Freeze-dried fruit contains all the nutritional benefits of fresh fruit and only water has been removed, and replaced with crunch. All our freeze dried products are in sealed package and has a long shelf life.
Product Overview
The 10㎡ food freeze dryer is a medium-scale lyophilization system designed for continuous food processing, featuring integrated in-situ processing to eliminate cross-contamination. With a batch capacity of 80–200kg, it is optimized for instant beverages, fruit crisps, pet food, and seafood preservation.
Key Specifications
| Parameter | Typical Range | Technical Notes |
| Freeze-Drying Area | 9.8–10.5㎡ | Customizable shelf layout |
| Condenser Temp. | ≤-60°C to -80°C (empty) | Cascade refrigeration, ≥90% vapor trapping |
| Ice Capture | 150–200kg/batch | Split condenser, defrosting ≤90 mins |
| Shelf Temp. Range | -50°C to +80°C (extendable) | Silicone oil heating, ±1°C uniformity, 30 programmable segments |
| Ultimate Vacuum | ≤5–10Pa (empty) | Dual vacuum pumps, evacuation time ≤20 mins |
| Power Consumption | 45–60kW (30% saving with VFD) | Variable-frequency drives + heat recovery |
| Shelf Configuration | 6+1 layers | 304 stainless steel, adjustable spacing (60–80mm) |
| Drying Cycle | 12–18 hrs/batch | 2–3 batches/day in continuous mode |
Core Technical Features
Energy-Efficient Design
1.Split Condenser:Captures 200kg/batch ice, defrosting via spray/immersion ≤90 mins, reducing cycle time by 25%
2.VFD Heat Recovery:Cascade refrigeration with waste heat reuse cuts energy by 20–30%
Intelligent Control
1.Programmable Process:30-segment temperature curves, ≥20 recipe storage, 50ms data sampling (HACCP-compatible)
2.Oxidation Prevention:Auto nitrogen backfilling upon vacuum failure
Food-Specific Engineering
1.Wide Temperature Range:-50°C to +80°C adapts to fruits, coffee, etc
2.CIP Cleaning:Rotating nozzles cover dead zones, rinse water meets food-grade standards
Industrial Adaptability
1.Compact Layout:Integrated condenser-dryer structure for space-saving
2.Cleanroom Interface:Full-opening or mini auto-door minimizes contamination risk
Primary Applications & Benefits
| Field | Typical Use Cases | Key Advantages |
| Instant Beverages | Coffee powder, fruit tea | ≥98% flavor retention, ≤10s rehydration |
| Fruit Crisps | Strawberry, mushroom chips | ≥95% color/vitamin retention, no additives |
| Pet Food | Freeze-dried meat cubes | Preserves protein activity, 3x shelf-life |
| Seafood Processing | Shrimp, scallops | Maintains texture, ≥85% rehydration |
