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Industrial Mango Freeze Drying Machine | 60㎡ FD-60 Vacuum Lyophilizer with Turnkey Plant Support
- Overview
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Specifications:
| Key Specifications | Details |
| Model | FD-60 (60 m² Industrial-grade Vacuum Lyophilizer) |
| Loading Capacity | 500kg - 600kg (based on 60m² area & standard thickness, equipped with 300L extraction system) |
| Ice Capacity | 600kg / batch |
| Heating Temp | Room temp ~ +95°C (precise temperature control via gradient heating algorithm) |
| Cold Trap Temp | ≤ -55°C (equipped with two-stage compression condensation system) |
| Vacuum Level | < 10Pa (exceeds industry standard 15Pa, realizes deep cold preservation) |
| Power Consumption | 110kw (equipped with energy-saving vacuum unit, unit energy consumption only 1.2kWh/kg) |
| Chamber Size | Φ2100 × 8400mm |
| Material Standards | 316L/304 stainless steel (complies with food GMP quality control standards) |
Description:
Professional vacuum lyophilization system for specialty coffee, preserving original aroma and nutrients in freeze-dried granules
Scale Up Your Specialty Coffee Business with Precision Lyophilization Technology
Our FD-60 Vacuum Freeze Dryer is a premium industrial solution specifically engineered for the high-end specialty coffee market。With a 60㎡effective drying area,this system allows for the large-scale production of high-quality freeze-dried coffee that retains 100%of its original aroma,delicate flavor profiles,and essential nutrients.
Proven Performance:The Yunnan Coffee Success Case
The FD-60 has been successfully deployed in Pu’er,Yunnan,processing blended varieties like Catimor and Typica. From a 50kg batch of coffee beans,our system consistently produces 6–7.5kg of premium freeze-dried coffee after precise roasting,extraction,and sublimation drying. The final product is perfect for direct brewing,artisanal food ingredients,or custom gift packaging.
Advanced Production Line Configuration
● Integrated Turnkey System: The production line includes hot-air roasters, EMF-60 grinding units, 300L extraction units, and a sophisticated PLC+pipeline system for seamless operation.
● Hygienic Design: Features a 30m 304 stainless steel slideway and adheres strictly to food GMP standards for rigorous quality control.
● Complete Support Package: Every FD-60 unit comes with 17 categories of free spare parts(including pallets and probes)and 22 types of specialized installation tools to ensure immediate operational readiness.
Global Reliability & Overseas Support
We specialize in helping international clients seize the market dividend of specialty coffee through our comprehensive service package:
● 72-Hour Cross-Border On-Site Service: Rapid localized support to resolve any technical issues quickly。
● Extended 4-Year Warranty: We offer an extra 1-year warranty on core components,providing 4 years of total peace of mind。
● Full Protection: 100%cargo value insurance and export-grade packaging ensure zero damage during international transit。
● Seamless Adaptation: Pre-configured customization for local voltages,interfaces,and regional certifications(GMP/CE)
GMP-compliant vacuum lyophilization equipment for coffee processing, featuring a 304 stainless steel production line and PLC control.
Applications
Professional coffee lyophilization results: 6–7.5kg of premium freeze-dried coffee produced from 50kg of raw specialty beans.
Versatile Applications in Specialty Coffee Processing
Our FD-60 Vacuum Freeze Drying System is engineered to help coffee producers and brands capture the premium instant coffee market.By utilizing the FD-60's precise sublimation technology,you can create a diverse range of high-value coffee products:
1.Premium Instant Freeze-Dried Coffee Granules
The core application of the FD-60 is transforming concentrated coffee extract into high-end granules.Unlike spray-dried alternatives,our lyophilization process preserves the delicate aromatic oils and acidity profiles of specialty beans,such as Yunnan Catimor and Typica,yielding approximately 6–7.5kg of premium crystals from 50kg of beans.
2.Artisanal Coffee Ingredients for F&B Industry
The FD-60 produces coffee solids that are perfect as ingredients for:
● Bakery&Confectionery:High-solubility coffee powder for premium cakes,chocolates,and pastries.
● Dairy&Beverage Innovation:Ideal for creating ready-to-drink(RTD)coffee lattes,protein shakes,and artisanal coffee-flavored desserts.
3.Custom Gift Packaging&Private Labeling
With its ability to maintain the"original flavor and nutrients,"the final product is perfectly suited for high-end custom gift packaging and boutique private labels.This allows roasters to extend their brand reach into the"convenient yet specialty"coffee segment.
4.Pilot Testing&Large-Scale Production R&D
With a 60㎡drying area and a complete pre-processing line(roasters,grinders,and extraction units),the FD-60 serves as an ideal platform for R&D centers to develop new coffee blends and testing extraction ratios before mass market rollout.
Our Advantages：
Specialty coffee bean processing workflow: from premium roasted beans to high-solubility freeze-dried coffee powder
Based on the professional technical data provided for the FD-60(60㎡)vacuum freeze-drying system,here is the English version of the"Our Advantages"section,optimized for the specialty coffee industry and Google SEO/SEM:
Our Advantages:Why Choose Our Coffee Lyophilization Technology?
1.Proven Expertise in Specialty Coffee Lyophilization: We have extensive field experience in the coffee industry.Our successful deployment of the FD-60 project in Pu’er,Yunnan,demonstrates our capability to process premium varieties like Catimor and Typica.Our system consistently achieves a high-value yield of 6–7.5kg of premium coffee crystals from 50kg of raw beans,ensuring maximum aroma and flavor retention.
2.Full-Chain Turnkey Integrated Production Line: We offer more than just a freeze dryer;we provide a complete,seamless coffee processing solution.This includes high-efficiency hot-air roasters,HB-40B afterburners for emission control,EMF-60 grinding units,and 300L precision extraction systems,all integrated via a centralized PLC pipeline system.
3.Food-Grade GMP Standards&Industrial Durability: Our equipment is built to the highest food safety standards.Featuring 304 stainless steel construction(including a specialized 30m slideway)and food-grade chambers,the system ensures a hygienic environment that is easy to maintain.To guarantee immediate operational readiness,we provide 17 categories of free spare parts and 22 types of specialized installation tools.
4.Industry-Leading Global Service&Extended Warranty: We understand the importance of production continuity for overseas clients:
● 72-Hour Cross-Border On-Site Service: Rapid response team to resolve technical challenges locally and quickly.
● 4-Year Core Component Warranty: We offer an extra 1-year extended warranty as a gift,upgrading your peace of mind for long-term industrial operation.
● 100%Cargo Value Insurance: Export-grade packaging combined with full insurance coverage eliminates risks during international transit.
5.Seamless Localized Adaptation & Customization: Before shipping,we provide a free Customized Adaptation Plan tailored to your local infrastructure.This includes modifying voltage/frequency(e.g.,to 60Hz),adapting interfaces,and pre-aligning with regional GMP/CE certification requirements to ensure your plant is ready for immediate deployment.
Frequently Asked Questions
Q1:What is the input-to-output ratio for coffee freeze drying on the FD-60?
A:Based on our successful project in Yunnan,from a batch of 50kg of raw coffee beans,the FD-60 production line can yield approximately 6–7.5kg of premium freeze-dried coffee granules.This ratio accounts for the entire process,including roasting,grinding,extraction,and final sublimation drying.
Q2:Does the equipment comply with international food safety standards?
A:Yes.Our production line is designed and manufactured strictly according to food GMP standards for rigorous quality control.We use high-grade 304 stainless steel for the slideways(30m length)and chambers to ensure a hygienic environment and easy maintenance.
Q3:How do you support the installation and maintenance of the equipment overseas?
A:We provide a comprehensive support package to ensure a smooth launch:
72-Hour Cross-Border Service: We offer rapid on-site technical support to resolve any issues quickly.
Tools&Training: Every unit includes 22 types of specialized installation tools(wrenches,screwdrivers,etc.)and multilingual training to empower your team for independent operation.
Q4:What if we need replacement parts in a remote location?
A:To minimize downtime,we include 17 categories of free spare parts(such as pallets and temperature probes)with your initial shipment.Furthermore,we maintain global spare parts warehouses to ensure long-term,controllable operation in regions like Europe,America,and Southeast Asia.
Q5:Can the FD-60 be adapted to our local power and certification requirements?
A:Absolutely.We offer a Customized Adaptation Plan for overseas projects.Before shipping,we complete all necessary modifications for local voltages,interface standards,and specific regional certifications(like CE or local GMP).
Q6:What kind of warranty do you provide for industrial users?
A:We offer an extended 4-year warranty on core components(standard warranty+a 1-year gift).To protect your investment further,all equipment is shipped with 100% cargo value insurance and export-grade packaging.
